American EMI Solutions

AES Conductive Elastomer Part Numbers
Series Size Material Type
XXXX -XXXX -XXX
Example
Hollow O .125 OD/.045 ID EPDM AG/NI
7012 -0101 -014
Complete Part Number 7012-0101-014  


Conductive Elastomer (CE) Specification Chart

CE Material Number

 

 

CE-001

CE-002

CE-003

CE-004

CE-005

CE-006

CE-007

CE-008

CE-009

CE-010

CE-011

CE-012

CE-013

CE-014

CE-014-50

CE-015

CE-016

MIL-DTL-83528C Material Type     A B M     D           K E        
Elastomer Type:

SIL

SIL

SIL

Sil

SIL

F-SIL

SIL

SIL

SIL

EPDM

EPDM

SIL

SIL

EPDM

EPDM

SIL

F-SIL

Silicone = SIL,    Fluorosilicone = F-SIL, Ethylene
Propylene Diene Monomer = EPDM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Filler Material:        

 

 

Ag/Cu

Ag/Al

Ag/G

Ni

C

Ag/Al

Ni/C

Ag/Ni

Ag/Al

Ni/C

Ag/Al

Ag/Cu

Ag

Ag/Ni

Ag/Ni

Ag/Al

P-Ag/Al

Silver = Ag,   Copper = Cu,  Aluminum = Al  Nickel= Ni,  Glass = G,  Carbon = C
Nickel-coated Graphite=Ni/C,  Passivated Silver plated Aluminum = P-AL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Color

 

 

Gray

Tan

Tan

Dk Gray

Black

Tan

Dk Grey

Tan

Blue

Dk Grey

Tan

Tan

Beige

Tan

Tan

Blue

Tan

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CE Material Number

 

 

CE-001

CE-002

CE-003

CE-004

CE-005

CE-006

CE-007

CE-008

CE-009

CE-010

CE-011

CE-012

CE-013

CE-014

CE-014-50

CE-015

CE-016

Electrical Properties Tolerance Test Method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Volume Resistivity (ohm-cm) as supplied

Max.

MIL DTL-83528C
(Para 4.5.11)

0.004

0.008

0.006

0.400

4.000

0.012

0.100

0.010

0.010

0.150

0.050

0.005

0.002

0.010

0.010

0.010

0.012

Shielding Effectiveness (dB)

Min.

MIL DTL-83528C
(Para 4.5.12)
MIL STD-285

         

 

 

 

 

 

 

 

 

 

 

 

 

200 KHz (H-Field)

 

 

70

70

50

50

30

70

50

60

70

50

50

70

70

60

60

70

70

100 MHz (E-Field)

 

 

120

115

100

100

70

110

100

100

95

80

100

120

120

110

110

95

110

500 MHz (E-Field)

 

 

120

110

100

100

60

105

100

100

90

70

100

120

120

100

100

90

105

2 GHz (Plane Wave)

 

 

120

105

100

100

40

100

100

90

85

70

90

120

120

100

90

85

100

10 GHz (Plane Wave)

 

 

120

100

100

100

30

100

100

80

80

70

90

120

120

100

90

80

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CE Material Number

 

 

CE-001

CE-002

CE-003

CE-004

CE-005

CE-006

CE-007

CE-008

CE-009

CE-010

CE-011

CE-012

CE-013

CE-014

CE-014-50

CE-015

CE-016

Electrical Stability                                      
After Heat Aging (ohm-cm)

Max.

MIL-DTL-83528C
(PARA4.5.15)

0.010

0.010

0.015

0.500

7.000

0.015

0.200

0.015

0.015

N/A

N/A

0.010

0.010

N/A

N/A

0.015

0.015

After Break (ohm-cm)

Max.

MIL-DTL-83528C
(PARA 4.5.9)

0.008

0.015

0.009

0.500

7.000

0.015

0.200

0.025

0.015

N/A

N/A

0.010

0.010

0.050

N/A

0.015

0.015

During Vibration

Max.

MIL-DTL-83528C
(PARA4.5.13)

0.006

0.012

0.009

N/A

N/A

0.015

0.200

0.015

0.012

N/A

N/A

0.010

0.010

N/A

N/A

0.012

0.015

After Vibration (ohm-cm)

 

0.004

0.008

0.006

N/A

N/A

0.012

0.100

0.010

0.010

N/A

N/A

0.005

0.002

N/A

N/A

0.010

0.012

After Exposure to EMP
(ohm - cm)                                                        
(0.9 KAmp/inch of perimeter)

Min.

MIL-DTL-83528C
(PARA4.5.16)

0.010

0.010

0.015

N/A

N/A

0.015

0.100

0.015

0.012

N/A

N/A

0.015

0.010

N/A

N/A

0.012

0.015

 
                                     

CE Material Number

 

 

CE-001

CE-002

CE-003

CE-004

CE-005

CE-006

CE-007

CE-008

CE-009

CE-010

CE-011

CE-012

CE-013

CE-014

CE-014-50

CE-015

CE-016

Physical Properties                                      
Specific Gravity

±0.25

ASTM D792

3.5

2.0

1.9

4.1

1.3

2.0

2.1

3.5

1.9

2.2

2.2

3.6

3.5

3.7

3.48

1.9

2.0

Hardness (Shore A)

±7

ASTM D2240

65

65

65

70

70

70

65

40

30

80

80

80

65

80

50

40

70

Tensile Strength (PSI)

Min.

ASTM D412

200

200

200

300

700

180

200

100

80

200

200

400

300

200

250

90

180

Elongation (%)

Min./Max.

ASTM D412

100/300

100/300

100/300

100/300

100/300

60/260

100/300

100/300

100/300

70/260

70/260

100/300

100/300

100/350

300/450

100/300

60/260

Tear Strength (PPI)

Min.

ASTM D624 (DIE C)

25

30

30

40

50

35

30

20

25

60

60

40

50

60

65

25

30

Compression Set (%)

Max.

ASTM D395

32

32

30

40

45

30

30

35

35

40

40

35

45

40

60

35

30

Upper Operating Temp.(°C)

Max.

ASTM D1329

+125

+160

+160

+125

+160

+160

+160

+125

+160

+125

+160

+125

+160

+125

+125

+160

+160

Lower Operating Temp. (°C)

Min.

 

-55

-55

-55

-55

-55

-55

-55

-55

-40

-40

-40

-45

-55

-40

-40

-40

-55

Compression/Deflection (%)

Min.

ASTM D575

3.5

3.5

3.5

3.5

3.5

3.5

8

8

9

3.0

3.0

2.5

2.5

3.0

4.0

8

3.5

Fluid Immersion    a

 

MIL-DTL-83528C
(PARA 4.5.17)

N/S

N/S

N/S

N/S

N/S

SUR

N/S

N/S

N/S

N/A

N/A

N/S

N/S

N/A

N/A

N/S

SUR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CE Material Number

 

 

CE-001

CE-002

CE-003

CE-004

CE-005

CE-006

CE-007

CE-008

CE-009

CE-010

CE-011

CE-012

CE-013

CE-014

CE-014-50

CE-015

CE-016

Recommended Application                                      
Molded Sheet / Die-Cut Parts

 

 

X

X

X

X

X

X

X

X

 

X

X

X

X

X

X

X

X

Extruded Profiles

 

 

X

X

X

X

X

X

X

X

 

X

X

X

X

 

 

X

X

Metal/Elastomer seals

 

 

 

 

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

O-Rings / Molded Shapes

 

 

X

X

X

X

X

X

X

X

 

X

X

X

X

X

X

X

X

Not all compounds are available in all profiles, contact AES Engineering for assistance with custom applications.

NOTES:
N/A = Not Applicable (Not tested to specific fluids per 4.5.17)
N/S = Not Survivable (Test fluids per MIL-DTL-83528C PARA 4.5.17)
SUR = Survivable to specific fluids per MIL-DTL-83528C PARA 4.5.17

NOTE: for data sheets on specific materials please contact our Sales Department